| 모양: | 더블 콘 | 재료 유형: | 분말형과 알갱이 재료 |
|---|---|---|---|
| 전압: | 맞춤형 | 최대 용량: | 100-1500L |
| 보증: | 1년 | 어플리케이션: | 제약/식품/화학 물질 |
| 용법: | 균일한 혼합 | 재료: | 스테인레스 스틸 |
| 속도: | 조절할 수 있는 | 안전 기능: | 비상 정지 버튼, 과부하 보호 |
| 주요 장점: | 연속 작동 | 기능: | 원료 믹싱 |
| 선택적 기능: | 폭발 방지 설계 |
Product description
The double-cone mixer is a classic mixing equipment widely used in industries such as chemical engineering, pharmaceuticals, food, and feed. Its core component is a unique double-conical rotating body. Through an ingenious support design, the entire mixing cylinder can rotate smoothly. This equipment is renowned for its efficient mixing capability, enabling the rapid uniform fusion of dry powder particles with different physical properties. Additionally, it has advantages such as high mixing uniformity, large loading capacity, stable operation, and easy operation. In the design, it fully considers the needs of users, with thorough discharging and no residue, and is easy to clean, meeting the strict GMP production standards for cleanliness requirements. Therefore, the double-cone mixer is a reliable and crucial equipment for achieving efficient and high-quality mixing of powders and particles in modern industrial production.
Working principle
The double-cone mixer drives the material movement through the rotation of the double-conical cylinders. The material is lifted within the cylinder as it rotates, then freely falls and spreads due to gravity. At the same time, under the guidance of the double-cone structure, lateral convection and shearing are formed, achieving three-dimensional space-based compound mixing. This equipment is characterized by uniform mixing, thorough discharging, and compliance with GMP standards, and is widely used in the pharmaceutical, chemical, and food industries.
Product characteristics
The main features of the double-cone mixer are:
High degree of uniformity in mixing: Through a combined motion of three-dimensional swinging and rotation, the materials flow in multiple directions, ensuring a uniform mixture.
2. No死角 Design: The specially designed containers and movement paths ensure that there is no residual material or mixing dead zones.
3. Simple operation: Utilizing an automated control system, the operation is straightforward and enables rapid mixing of various materials.
4. Convenient cleaning: The inner wall of the container is smooth with no gaps, making it easy to disassemble and clean. It complies with GMP standards.
5. Wide applicability: Suitable for the mixing of various materials such as powders, granules, and slurries. It is widely used in industries such as pharmaceuticals, chemicals, and food.
6. Energy-saving and efficient: The mixing time is short, the efficiency is high, the energy consumption is low, which helps to reduce production costs.
7. Smooth operation: The equipment has a compact structure, operates smoothly, has low noise levels, and has a long service life.
8. Safe and reliable: The operation is carried out in a sealed manner, preventing cross-contamination of materials and the leakage of dust, thus ensuring production safety.
Application
1. Mix evenly: No dead corners. The double-cone structure helps the materials fully intermingle, with high uniformity, suitable for powder and granular materials;
2. Sealed well: The sealed container design prevents dust contamination and material leakage, meeting the requirements of the clean industry;
3. Easy to operate: Simple structure, quick discharging, less residue, no need for complex disassembly for daily maintenance;
4. Wide range of applications: Can be equipped with temperature control and vacuum systems, suitable for general and special process requirements of multiple industries;
5. Low loss: No high-speed stirring components, less material wear, stable properties, low equipment operating noise, long service life.
Product parameter
| Model | W-300 | W-500 | W-1000 | W-1500 | W-2500 | W-4000 | W-6000 | W-8000 |
|
Production capacity (kg/time) |
150 | 250 | 500 | 750 | 1250 | 2000 | 3000 | 4000 |
|
Full volume (cubic meter) |
0.3 | 0.5 | 1 | 1.5 | 2.5 | 4 | 6 | 8 |
|
Mixing time (min) |
4-8 | 4-8 | 6-12 | 6-12 | 6-12 | 6-15 | 6-15 | 6-15 |
|
Motor power (KW) |
1.1 | 2.2 | 3 | 4 | 5.5 | 7.5 | 11 | 15 |
| Cylinder speed (RPM) | 15 | 15 | 12 | 12 | 12 | 10 | 10 | 10 |
|
Dimension (L*W*H) |
1680*650 *1600 |
2080*750 *1900 |
2150*850 *2100 |
2300*1600 *3100 |
2500*1000 *2450 |
2980*1580 *2800 |
3500*1800 *3000 |
3980*2000 *3200 |
| Weight (kg) | 310 | 550 | 800 | 950 | 1650 | 1880 | 2350 | 2680 |
Production Line Diagram
1. Worker release the bag on the dust-free bag dumping station, as there is a dust collector in the machine, so dust fly
2. The sieve machine will remove the lump or big-size material, only allowing smaller size material to flow into the conveying system
3. The vacuum conveyor transports the material to a buffer hopper or a storage hopper, waiting for the mix
4. When you need to mix, the vacuum feeder starts work, transport the material from the hopper to the double cone mixer
5. After mix, the mixed material will be transported to a packing machine, packed according to the set weight, and then sealed the bag
In the system, the entire conveying process is sealed to ensure hygiene and safety.
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